| Area |
Major Unit |
Art of Technology |
Benefits Expected |
| Sinter Making | New Sinter Plant - 3 | Circular cooler | Energy efficiency |
| Multi slit burners | Energy efficiency |
| Waste heat recovery from sinter cooler | Reduced Energy Consumption |
| Iron Making | New Blast Furnace - 3 | Profilometer | Improved process control |
| Copper staves in high heat zones | Better campaign life |
| Hearth bottom cooling with water | Better campaign life |
| Pulverized Coal Injection | Reduced coke consumption & improved productivity. |
| Steel Making | New LD Converter | Combined Blowing | Reduced consumption of Ferro Alloys, Better Yield and Quality |
| Secondary fume extraction system | Cleaner Environment |
| Contour & bath level measurement | Measurement of refractory lining |
| New Continuous Casting Machine | Auto mould level control | Reduction in breakouts |
| 100% billet casting | Energy saving |
| Steel Melt Shop LF & RH | Electro Magnetic Stirrer | Cleaner Steel |
| Lime Kiln Plant | New Lime Kiln Plant | Vertical Shaft Kiln | Less Energy Consumption and better environment |
| Mills | Wire Rod Mill - 2 | High speed WRM (105 - 110 m/s) | Increased productivity |
| Integration of Furnace Control with Mill Control | Better Fuel Optimization |
| Special Bar Mill | 20 - 45 mm size in straight & coil form | Reduced wastage for end user |
| Free size rolling | Customized sizes with tolerance of +/-0.1mm |
| Structural Mill | High speed roughing stands to produce 75 - 175 mm structurals | Increased productivity |